Manufacturing.
Redefined.
Shematic leverages AI-driven manufacturing to deliver rapid turnarounds, exceptional yield rates, and highly responsive supply chain management. Built for the next era of hardware.
Product Catalog
Precision Hardware,
Built at Scale
Every product we manufacture is the result of AI-driven design optimization, automated surface-mount assembly, and real-time AOI quality control — ensuring zero-compromise performance at high volume.
Charger Adapters
High-efficiency GaN power adapters with AI-optimized thermal management, multi-protocol charging (PD 3.1, QC 5.0), and 98%+ conversion efficiency.
Smart Plugs & Switches
Matter-compatible smart home devices with real-time energy monitoring, voice-assistant integration, and embedded AI for predictive usage patterns.
Networking Equipment
Enterprise and consumer-grade routers and managed switches with PCB layouts verified by AI for signal integrity, EMI compliance, and thermal performance.
Portable EV Chargers
Ruggedized Level 1/2 portable EVSE with intelligent load balancing, SAE J1772/Type-2 compatibility, and IP67-rated housing assembled on our smart lines.
The Assembly Line
From PCB Bare Board
to Finished Product
Our AI-driven assembly pipeline eliminates the bottlenecks that plague traditional electronics manufacturing. Here is how a product moves through the Shematic production floor.
Step 01 — SMT Placement
Automated Surface Mount Assembly
High-speed AI-guided pick-and-place machines position components with sub-100-micron accuracy at over 80,000 components per hour. Our vision systems adapt in real-time to component variations, eliminating manual reprogramming stops that cost legacy factories hours of downtime.
- AI-adaptive placement for 0201 to large BGAs
- 4D thermal solder paste inspection (SPI) before placement
- Real-time reflow profile optimization per board
- Automated selective soldering for through-hole components
Step 02 — AI Quality Control
Computer Vision Fault Detection at 120fps
Our Automated Optical Inspection (AOI) stations use convolutional neural networks trained on over 2 million defect images to detect micro-fractures, solder bridging, tombstoning, and component polarity errors that are invisible to the human eye — in real time, without slowing the line.
- CNN-powered defect detection with 99.97% FPY
- X-ray BGA inspection for hidden solder joints
- Predictive analytics correlating defects with env. variables
- Automated rework routing for flagged boards
Step 03 — Testing & Dispatch
In-Circuit Testing & Rapid Fulfilment
Every finished PCB assembly undergoes in-circuit testing (ICT) and functional burn-in testing before our AI-coordinated logistics engine routes it for packaging and shipping. Average time from completed board to packed carton is under 4 hours.
- 100% ICT and functional testing coverage
- AI-optimized burn-in duration per product type
- Real-time supply chain coordination with fulfillment partners
- Automated compliance documentation generation
Why Shematic
The AI-Native Advantage
We don't just use AI as a tool — it is the operating system of our entire factory. From predictive maintenance algorithms to real-time supply chain optimization, every decision Shematic makes is data-driven.
Real-Time Visual Fault Detection
CNN models analyze boards at 120fps, catching micro-fractures, solder bridges, and polarity errors invisible to the human eye — without slowing the production line.
First Pass Yield
Industry average is 94%. We operate nearly 6 percentage points above the benchmark through continuous AI-guided process correction.
Predictive Maintenance
LSTM-based sensor models forecast equipment failure before it happens, keeping line uptime at 99.99%.
Query Resolution
Our internal AI resolves supply chain, inventory, and production queries faster than legacy ERP systems can even log a transaction.
Autonomous Supply Chain
AI agents monitor 200+ supplier feeds, auto-reorder components based on demand forecasts, and reroute logistics around disruptions without human intervention.
Technical Specs
Manufacturing Capabilities
Our production lines are equipped for the most demanding high-density, high-reliability PCB assemblies.
Assembly Technologies
- SMT (Surface Mount Technology)
- Through-Hole (PTH) Assembly
- BGA & μBGA Placement
- Mixed Technology (SMT + THT)
- Selective Soldering
- Conformal Coating
Inspection & Testing
- Automated Optical Inspection (AOI)
- Solder Paste Inspection (SPI)
- X-Ray BGA Inspection
- In-Circuit Testing (ICT)
- Functional Testing & Burn-in
- Flying Probe Testing
Certifications
- IPC-A-610 Class II & III
- UL / CE / FCC
- RoHS & REACH Compliance
- ISO 9001:2015
- IEC 62368 (Chargers)
- ISO 14001 Environmental
PCB Specifications
- Layers: 1 to 32+
- Min. Trace / Space: 3/3 mil
- Board Thickness: 0.4mm – 6mm
- Materials: FR4, Rogers, Metal Core
- HDI & Any-layer Interconnect
- Impedance Control ±5%
Production Speed
- Prototype Turnaround: < 48hrs
- Component Placement: 80,000 cph
- Reflow Profiling: AI-optimized
- NPI to Mass Production: 2 weeks
- Demand Scaling: +300% surge ready
- 24/7 Lights-Out Operation
Supply Chain
- 200+ vetted component suppliers
- AI-driven demand forecasting
- JIT & Kanban inventory models
- Real-time shortage monitoring
- Bonded inventory programs
- Global fulfillment partnerships
Why Switch
Shematic vs. Legacy Manufacturers
Traditional EMS companies are burdened by decades-old processes. Shematic was designed from day one to be the opposite.
| Capability | ⚡ Shematic | Legacy EMS |
|---|---|---|
| AI-powered fault detection | ✓ | ✗ |
| Predictive machine maintenance | ✓ | ✗ |
| Real-time supply chain AI | ✓ | ✗ |
| Prototype turnaround | < 48 hrs | 2–4 weeks |
| Customer query response | < 2 hrs (AI) | 3–5 business days |
| First Pass Yield | 99.97% | ~94% |
| NPI to mass production | 2 weeks | 8–12 weeks |
| Lights-out night production | ✓ | ✗ |
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